Generated by All in One SEO v5.0.0.1, this is an llms.txt file, used by LLMs to index the site. # Quantum Design Custom Automation Control Systems Integrator Group ## Sitemaps - [XML Sitemap](https://qdicontrolsystems.com/sitemap.xml): Contains all public & indexable URLs for this website. ## Posts - [Case Studies Archive](https://qdicontrolsystems.com/case-studies-archive/) - [Retrofit of Plating Line](https://qdicontrolsystems.com/retrofit-of-plating-line/) - Retrofit of Plating Line Quantum Design performs a retrofit for a plating line upgrading PLCs and HMIs. What is the significance of the project? The PLC5 controls and HMI were discontinued by Rockwell Automation in 2017, making it risky to continue running lines using those controls. Replacement parts are no longer readily available for the - [Building Automation Overview](https://qdicontrolsystems.com/building-automation-overview/) - Building Automation Overview Quantum Design updates building automation controllers for outdated cooling units throughout several process lines. What is the significance of the project? In order for the plant to reduce their power consumption, an update was needed to the building automation controllers for air handling units, cooling units and chillers that were used throughout - [Modification of a Process Line](https://qdicontrolsystems.com/modification-of-a-process-line/) - Modification of a Process Line Quantum Design add new controls to an existing PLC and operator interface for a gum manufacturing facility. What is the significance of the project? Modification to a process line can be tricky, risky and expensive if the right upgrades and solutions aren’t utilized. Relevant Industries Food & Beverage – any - [PLC5 Control Systems Upgrade](https://qdicontrolsystems.com/plc5-control-systems-upgrade/) - PLC5 Control Systems Upgrade Quantum Design upgrades line of Pellet Pan Coating line at food manufacturing facility in Rockford, IL. What is the significance of the project? The PLC5 controls and HMI were discontinued by Rockwell Automation in 2017, making it risky to continue running lines using those controls. Replacement parts are no longer readily - [Super Sack Room Upgrade](https://qdicontrolsystems.com/super-sack-room-upgrade/) - Super Sack Room Upgrade Quantum Design performs a PLC5 upgrade on an outdated process line. What is the significance of the project? The PLC5 controls and HMI were discontinued by Rockwell Automation in 2017, making it risky to continue running lines using those controls. Replacement parts are no longer readily available for the PLC5; customers - [Automation of Customer Drawing Formats](https://qdicontrolsystems.com/automation-ebook/) - Automation of Customer Drawing Formats By: Nevagay M. Abel Electrical Engineering Manager Quantum Design System integrators are often tasked with coming up with innovative yet economical solutions to their customer’s problems. It can be something as simple as upgrading a component in a panel, to the more complex, such as integrating the latest technology with - [Motor Control Center Uses EtherNet and Significantly Less Wiring](https://qdicontrolsystems.com/motor-control-center-uses-ethernet-and-significantly-less-wiring/) - In the 1950s, Motor Control Centers were originally introduced and used by the automobile manufacturing industry which uses large numbers of electric motors. Today they are used within many different industries for a variety of applications in industrial and commercial settings. With the advances in technology, a Motor Control Center no longer just turns a motor on and off. The newest generation of MCCs offer several options for communication, power monitoring/management and safety design; making new MCCs or upgrading an older MCC an attractive option for many companies. - [Production Area PLC Conversion Improves Efficiences and Processes](https://qdicontrolsystems.com/production-area-plc-conversion-improves-efficiences-and-processes/) - In this project Quantum Design helped improve efficiences and processes for our customer, a leading food and beverage company, by replacing multiple SLC5/04's, PLC5/40's, a PLC5/80 and their I/O racks. Many customers are realizing the importance of upgrading older control systems as issues begin to arise more frequently and since these older systems will become more difficult to support in the future. In many cases, the mechanics of a system are sound but the controls are failing and separate parts are scarce or non-existent. - [Webcrafters](https://qdicontrolsystems.com/webcrafters/) - [Working with Siemens AC/DC Drives](https://qdicontrolsystems.com/working-with-siemens-acdc-drives/) - Quantum Design, Inc. experiences and customer acceptance of applications using Siemens AC/DC Servo Drives have been received with great success. There are many reasons for this success such as identifying customer needs, proper documentation, sound documentation and configuration/programming practices to insure these high quality Siemens products provide many years of service. - [Heat Trace Control Conversion](https://qdicontrolsystems.com/heat-trace-control-conversion/) - Quantum Design’s customer, a leading food and beverage manufacturing company, was looking to update multiple outdated and obsolete single point heat trace controllers with a single PLC controller, I/O and HMI. Their equipment was no longer being manufactured or supported by the manufacturer making replacement parts expensive. As the equipment aged new problems were likely to arise more often and if the equipment were to fail there would have been no direct replacement to swap in leaving the customer with lengthy downtimes on their production line while the equipment was being replaced. Though old equipment can sometimes be refurbished, it is usually very expensive and often board level components cannot be replaced. Therefore, they will eventually fail and the same issues would arise. ## Pages - [Homepage](https://qdicontrolsystems.com/) - For over 35 years Quantum Design has been serving the automation controls market by designing, building and deploying control systems throughout the world. Our commitment is to provide you with cost effective solutions using the most appropriate, reliable technologies. Quantum Design's combination of engineering strength and control panel production experience is unique in our region - [Contact Us](https://qdicontrolsystems.com/contact/) - Send Us a Message Email us at qdisales@quantumdi.com. If you are wanting to apply for a job at Quantum Design, please visit www.quantumdi.com/careers and complete the contact form on that page. - [Confirm Subscription](https://qdicontrolsystems.com/confirm-subscription/) - Thank you! - [ISO 9001:2015 Certification](https://qdicontrolsystems.com/about-us/iso-9001-certification/) - Since 2014, Quantum Design has worked hard to develop, implement and maintain an Integrated Management System. Our current system includes ISO 9001:2015 certification and is ITAR compliant. Over the years our customer groups have continually pushed to see a quality management system in place to ensure a quality product - [About](https://qdicontrolsystems.com/auto-draft/) - Since 1986Quantum Design Inc. started as an electrical engineering firm targeting the industrial automation controls market. Within the first years in business, Quantum quickly grew to accommodate customer requests for complete turnkey solutions by adding control panel manufacturing capabilities. Today, Quantum Design continues to be a leading provider of automation control solutions and strives to maintain their lead position in the industrial - [About Us](https://qdicontrolsystems.com/about-us/) - Quantum Design Inc. was started in 1986 as an electrical engineering firm targeting the industrial automation controls market. Within the first years in business, Quantum quickly grew to accommodate customer requests for complete turnkey solutions by adding control panel manufacturing capabilities. Today, Quantum Design continues to be a leading provider of automation control solutions and strives to maintain - [Control Panel Assembly](https://qdicontrolsystems.com/control-systems/control-panel-assembly/) - One thing that makes Quantum stand a tier or two above the competition is our in-house panel fabricating shop. There are many Systems Integrators, but few have the resources to do projects from design through commissioning. Over the years Quantum has worked to build a high-quality panel fabricating shop employing the best assembly and wiring - [Customer – Engine Manufacturer](https://qdicontrolsystems.com/customer-engine-manufacturer-2/) - "Engine ManufacturerQuantum is open to ideas from the customer and others in the supply chain as well as willing to suggest alternates that may save time and/or moneySERVICESFinding an economical, robust controls system for the test function within an industrial engine manufacturing facility.ACHIEVEMENTSEstablished a consistent architecture for the controls of multiple sites, thus allowing for - [Customer - Ardagh Group](https://qdicontrolsystems.com/customer-ardagh-group/) - "Yunior VeraIf you are looking for quality work Quantum Design will deliverSERVICESArdagh Group currently has 2 major projects underway. They consist of expanding our North Carolina facility and a brand new manufacturing plant in Ohio. Ardagh Technical Center (ATC) typically will build all control panels needed, but the amount of panels required was too much - [Customer - United States Gypsum Company](https://qdicontrolsystems.com/customer-united-states-gypsum-company/) - "Afan TariqI would not hesitate to consider Quantum Design for future projectsSERVICESFinding a quality fabricator that has the flexibility to handle small and large projects. Someone with the capability to fabricate VFD panels per our standard design.ACHIEVEMENTSThe ability to have another source for quality and timely fabrication of various PLC, control, and VFD panels.FEEDBACKQuantum is - [Customer - F.N. Smith Corporation](https://qdicontrolsystems.com/customer-f-n-smith-corporation/) - "Chris BlumhoffQuantum provides reliable quality services on timeSERVICES Quantum provides programming, controls, and electrical boxes/components for the custom-built automation we provide our customers.ACHIEVEMENTS Up to date controls solutions.FEEDBACKWe have enjoyed building our relationship with Quantum these past several years. We appreciate Quantum’s willingness to make adjustments on the fly while working directly with us and - [Customer - Engine Manufacturer](https://qdicontrolsystems.com/customer-engine-manufacturer/) - [Custom Load Banks](https://qdicontrolsystems.com/customloadbanks/) - Custom designed for your application At Quantum Design, we have been providing custom load bank solutions for over 20 years. Our focus has always been on unique and custom applications, where standard product offerings from other load bank suppliers come up short. We will work closely with you to fully define your requirements and find - [Testimonials](https://qdicontrolsystems.com/case-studies/testimonials/) - Quantum Design has delivered cost-effective solutions to the companies below. This is a small representation of the many companies Quantum Design has worked with over the years. Quantum Design believes in communication and putting the customer first. Quantum works hard to keep customers happy and satisfied throughout the duration of any project and - [Partners](https://qdicontrolsystems.com/about-us/partners/) - Quantum Design has worked hard over the years to establish strategic partnerships with the vendors and companies that will be serve our customers. We are happy to showcase the partnerships below as an asset not only for Quantum as a system integrator but also for our customers as we often have first-hand access to new - [Automation Controls Integration](https://qdicontrolsystems.com/control-systems/automation-controls-integration/) - Quantum provides Custom Automation Solutions that are all about you, the customer. We evaluate your problem and create a custom solution for YOU. We use our knowledge of controls and our extensive industry experience to provide the right solution every time. Our deliverables conform to YOUR specifications and systems are tested prior to delivery, eliminating - [Data Acquisition & IT Integration](https://qdicontrolsystems.com/control-systems/data-acquisition-it-integration/) - At Quantum, process efficiency and overall cost reduction through technology has been a driving force behind helping clients find the right solutions to their automation challenges. The need for data collection and integration into distributed platforms has become crucial in your automation process. Plants need to know what’s happening on the production floor and - [Upgrades & Conversions](https://qdicontrolsystems.com/control-systems/upgrades-conversions/) - At Quantum Design, we provide only the highest quality solutions, and that starts with assessing your existing hardware and software as well as determining the most cost-effective approach to increasing the lifespan of your system. In many cases, the mechanics of the system are sound but the controls are failing and spare parts are scarce or - [HAPPY HOLIDAYS](https://qdicontrolsystems.com/happy-holidays/) - [Industries Served](https://qdicontrolsystems.com/industries/) - Quantum Design has grown to become a mix of professionals with uniquely blended expertise in manufacturing, automation controls and information technology serving industries from consumer products to aerospace. What makes Quantum unique is our wide range of project variety. We have provided solutions to a wide range of industries, each with their own unique applications. Our - [Control Systems](https://qdicontrolsystems.com/control-systems/) - Quantum Design’s control system integration group has the resources and experience to tackle almost any automation challenge. Our team of electrical, controls and software engineers has a broad background in current and emerging technologies and can work with you and your team to find the most cost effective solution for your application. We have the staff - [PLC5 Upgrades](https://qdicontrolsystems.com/plc5-upgrades/) - How much does your downtime cost? If your PLC5 (or any outdated processor) fails, your line could be down for up to 2 months, possibly longer. EXAMPLE 1 minute of downtime costs you $10 12 hours of production a day x $10/minute = $7200 per day in production loss 24 hours of production a day - [Custom Control Systems - Contact Us Now](https://qdicontrolsystems.com/landingpage-contactform/) - Contact Us [contact-form-7 id="24616" title="Custom Controls Landing Page Contact Form"] - [Custom Control Systems](https://qdicontrolsystems.com/customcontrols/) - We make it happen With a push of a button GET STARTED CUSTOM CONTROL SYSTEMS INTEGRATION Quantum Design is a control systems integrator providing turnkey solutions from design through commissioning. We have the resources and experience to tackle almost any automation challenge. Our team of electrical, controls and software engineers has a broad background in - [Thank You - PLC5 Upgrades Submission](https://qdicontrolsystems.com/thank-you-plc5-upgrades-submission/) - Thank you for contacting Quantum Design Inc. Someone will be in contact with you shortly. For immediate assistance, please call 815-885-1300. Thank you! - [Thank You - Custom Load Banks Submission](https://qdicontrolsystems.com/thank-you-custom-load-banks-submission/) - Thank you for contacting Quantum Design Inc. Someone will be in contact with you shortly. For immediate assistance, please call 815-885-1300. Thank you! - [Thank You - Custom Controls Landing Page Submission](https://qdicontrolsystems.com/thank-you-custom-controls-landing-page-submission/) - Thank you for contacting Quantum Design Inc. Someone will be in contact with you shortly. For immediate assistance, please call 815-885-1300. Thank you! - [Thank You - Custom Control Systems Submission](https://qdicontrolsystems.com/thank-you-custom-control-systems-submission/) - Thank you for contacting Quantum Design Inc. Someone will be in contact with you shortly. For immediate assistance, please call 815-885-1300. Thank you! - [Careers](https://qdicontrolsystems.com/careers/) - To see open positions at Quantum Design, please visit our corporate site at www.quantumdi.com/careers. - [Industry Articles](https://qdicontrolsystems.com/industry-articles/) - Four things to remember about DCS migration VIEW ARTICLE What is an embedded system VIEW ARTICLE Process controls: More with less VIEW ARTICLE How to choose an industrial automation controller VIEW ARTICLE How IoT and automation will transform how industries function VIEW ARTICLE - [What is an embedded system](https://qdicontrolsystems.com/what-is-an-embedded-system/) - What is an embedded system? The meaning of an embedded system varies depending on the application; system integrators, end users, and original equipment manufacturers (OEMs) may have different views. Written 04-07-2018 by Mark T. Hoske An "embedded system" is an engineering-related term that can vary in meaning by application, who’s using the term, and - [Process Controls: More with less](https://qdicontrolsystems.com/process-controls-more-with-less/) - Process controls: More with less Process controls and instrumentation need to be more intuitive with more integrated intelligence, and they are, out of necessity, because of retiring talent with too few replacements. Three improvements and 10 benefits of next-generation technology are highlighted. Written 06-18-2018 by Mark T. Hoske Out of necessity, since the 1970s and 1980s, - [How loT and automation will transfer how industries function](https://qdicontrolsystems.com/how-lot-and-automation-will-transfer-how-industries-function/) - How IoT and automation will transform how industries function Technology Update: Internet of Things (IoT) is changing the future of automation engineering and manufacturing. Learn the five areas driving IoT and why they’re important. Written 08-23-2018 by Rutuja Jathar Development of the Internet of things (IoT) is considered as one of the major events in - [How to choose an industrial automation controller](https://qdicontrolsystems.com/how-to-choose-an-industrial-automation-controller/) - How to choose an industrial automation controller Choosing the most effective controller requires careful evaluation of multiple requirements. Written 08-08-2018 by Jeff Payne There are many important items to consider when choosing a controller for machine and process automation. Breaking down the equipment’s operational needs is a starting point and will help evaluate the range - [Four things to remember about DCS migration](https://qdicontrolsystems.com/four-things-to-remember-about-dcs-migration/) - Four things to remember about DCS migration Whether it’s a refinery, chemical plant, or other process-related facility, the primary control system must operate efficiently, safely, and economically. If it doesn’t, perhaps it’s time for an upgrade. Written 05-02-2017 by Jack Smith Plant and operations managers don't wake up one day and realize their distributed control - [Thank You - Email Signup](https://qdicontrolsystems.com/thankyou1/) - Thank you for joining the Quantum Design Inc. email list. Look for our next email in your inbox soon! - [Case Studies](https://qdicontrolsystems.com/case-studies/) - Quantum Design has completed thousands of projects in a wide range of technologies and for a large variety of industries over the past 28 years. The case studies below outline some of the more recent projects Quantum has completed and showcase a few areas we specialize in. The details can help you understand Quantum's capabilities - [Frequently Asked Questions](https://qdicontrolsystems.com/about-us/frequently-asked-questions/) - [Customer Care Program - 2016 Survey](https://qdicontrolsystems.com/survey2016/) - [Thank You for Taking Our Survey](https://qdicontrolsystems.com/thankyousurvey/) - We know your time is valuable and we thank you for taking the time to complete our survey. Your feedback will help Quantum Design in our evaluation and improvement process of our current procedures, products and services. If you need further assistance or have questions, please contact us now. Thank you again! - [Thank You](https://qdicontrolsystems.com/thankyou/) - Thank you for contacting Quantum Design Inc. Someone will be in contact with you shortly. For immediate assistance, please call 815-885-1300. Thank you! - [Quantum Design Back-up Assessment](https://qdicontrolsystems.com/backups/) - Do you know where your PLC programs are? Many maintenance managers don't, leaving their process lines vulnerable and unprepared. Let Quantum Design provide you with a preliminary assessment of your current equipment and process lines to ensure your readiness in the case of a system failure. A member of the Quantum team will come to - [Upgrade Now](https://qdicontrolsystems.com/upgradenow/) - Is your control system older than your Granny? Probably not, but if you are currently using a legacy, mature or "silver" product such as the products listed below it's time to consider an upgrade. Common legacy products include the following: *Note: the list above is a small representation of the products and software in - [Services](https://qdicontrolsystems.com/about-us/services/) - Quantum Design provides you with increased productivity, improved quality and shorter time to market all in the most cost effective manner. Quantum will minimize your risk through single source integration of proven technologies and increase your system's stability through complete documentation and on-going support. Comprehensive Automation Control Solutions include Don't see what you're looking for? The above list ## Calls to Action - [A/B Testing Call To Action Example](https://qdicontrolsystems.com/cta/ab-testing-call-to-action-example/?wp-cta-variation-id=0) ## Testimonials - [](https://qdicontrolsystems.com/testimonial/24867/) - I just wanted to extend a huge ‘Thank you’ to you and your team, for allowing me to participate on your production floor and square away a few loose items on our panel builds. I had the opportunity to work with Bob, who was a tremendous help. I appreciated his work very much. He and - [Jim Davis](https://qdicontrolsystems.com/testimonial/jim-davis/) - Quantum Design and I worked together when I was with Andrew Corporation in the 2000s. QDI did a great job for me on many projects. - [Bobby Bradley](https://qdicontrolsystems.com/testimonial/bobby-bradley/) - They are a valuable partner. - [Chris Drews](https://qdicontrolsystems.com/testimonial/chris-drews/) - We have used quantum for many years here and with the same experienced and knowledgable tech. - [Billy Williams](https://qdicontrolsystems.com/testimonial/billy-williams/) - Good people. We have worked with several Quantum tech's mostly with Eric Sturts and Steve Johnson. These two are our preferred techs due to their knowledge and experience. - [Mike Crouse](https://qdicontrolsystems.com/testimonial/mike-crouse/) - Great people to work with. - [Scott Brady](https://qdicontrolsystems.com/testimonial/scott-brady/) - Quantum Design is Knowledgeable, Insightful and Flexible. - [Chris Drews](https://qdicontrolsystems.com/testimonial/chris/) - I am very happy working with Steve Johnson and Eric Stuartz of QUANTUM. - [Scott](https://qdicontrolsystems.com/testimonial/scott/) - The project was monumental. It’s unbelievable the engineering expertise and diverse resources that were needed to put it together. - [Chuck](https://qdicontrolsystems.com/testimonial/chuck/) - Quantum services what they sell, and include the customers in the design stages. That’s important. - [Mike](https://qdicontrolsystems.com/testimonial/mike-3/) - Quantum was very responsive. If things were beyond what they could handle at the time they had the resources to get the answers. Quantum was very good about making the product what we wanted it to be. - [Tim](https://qdicontrolsystems.com/testimonial/tim/) - I want to tell you about the wonderful job you guys have been doing on the panels you build for us. The quality is exceptional and professional, we have been showing our floor what a good panel wiring should look like. Thanks again for the top notch job. - [Mike](https://qdicontrolsystems.com/testimonial/mike-2/) - I wanted to let you know that as far as the internal wiring of the enclosures by QDI, I did not encounter a single wiring error. That is very impressive considering the number of enclosures and connections that were landed. I want to thank everyone for the great work so far. - [Chad](https://qdicontrolsystems.com/testimonial/chad-2/) - We love doing business with Quantum Design. You are a fantastic shop and your quality is top tier. In addition, the people who work at Quantum Design are not only very knowledgeable in their respective discipline but they are some of the friendliest people I have worked with. - [Thomas](https://qdicontrolsystems.com/testimonial/thomas/) - Our two companies have grown our mutual business over the past year. QD is a great team member to work with. We do many projects together and have had wonderful success in closing business. - [Steve](https://qdicontrolsystems.com/testimonial/steve/) - Design and packaging were done very well. Build schedule was also very good. - [Buck](https://qdicontrolsystems.com/testimonial/buck-5/) - Your panel shop produces an excellent quality product at a good price. What more can I say? - [Buck](https://qdicontrolsystems.com/testimonial/buck-4/) - I think it is important that someone reminds Quantum how much their work is appreciated here. - [Buck](https://qdicontrolsystems.com/testimonial/buck-3/) - I have worked with Pete in sales for over 25 years and I find him to be knowledgeable, dependable, and easy to work with. - [David](https://qdicontrolsystems.com/testimonial/david/) - In our last project, schedule and quality were very good. Also, the coordination of CFE was good. - [Buck](https://qdicontrolsystems.com/testimonial/buck-2/) - I have worked with engineer Steve for 14+ years and engineer Eric for 10+ years. I find Steve’s work flawless and Eric’s ability endless. Everyone who works with Steve appreciates his personality. He never talks down to anyone and he always makes sure everything he does work well. Our company would have hired him several - [Marty](https://qdicontrolsystems.com/testimonial/marty/) - Quantum Design's ability to efficiently package equipment in a minimum amount of available floor space is a huge help in our projects. - [Mike](https://qdicontrolsystems.com/testimonial/mike-4/) - Between our engineering department, the operators and Quantum, we kind of made a team. Quantum worked very well with us. - [Mike](https://qdicontrolsystems.com/testimonial/mike/) - Quantum was very responsive. If things were beyond what they could handle at the time they had the resources to get the answers. - [Buck](https://qdicontrolsystems.com/testimonial/buck/) - Your panel shop produces an excellent quality product at a good price. What more can I say? - [Chad](https://qdicontrolsystems.com/testimonial/chad/) - We love doing business with Quantum Design. You are a fantastic shop and your quality is top tier ## Categories - [Case Studies](https://qdicontrolsystems.com/category/case-studies/) - [Testimonials](https://qdicontrolsystems.com/category/testimonials/) - [Video Case Studies](https://qdicontrolsystems.com/category/video-case-studies/) - [Testimonials 2](https://qdicontrolsystems.com/category/testimonials2/)